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Laura Sinclair

More Plastic Bottles in Our Landfills? Ford Has a Better Idea - Carpeting


Laura Sinclair talks with Kirk Heinze

By Caitlin Cox

The Ford Motor Company is recycling plastic bottles to use in the carpeting of the new Ford Escape utility vehicle, Ford engineer Laura Sinclair says.

Incorporating Ford consultant Bill McDonough's cradle-to-cradle concept of sustainability, Ford continues to reinvent its manufacturing processes to be more eco-friendly.

“We have a very aggressive sustainability group,” says Sinclair. “We continually look at unique things to put in vehicles to make sure we meet or exceed our durability and performance standards, so that the customer doesn’t notice a difference in its use, but yet we are recycling and helping the environment by keeping reusable products out of landfills.”

Using recycled products such as plastic (in this case, PET bottles with a recycling code of one), is just one way Ford is able to decrease its carbon footprint.

“We are able to use 25, recycled 20 ounce plastic bottles for every vehicle,” says Sinclair.

Water bottles are easily recyclable since polyester is the main component. This allows Ford to upgrade a material that has been used for many years both in floor carpeting and in vehicle carpeting, says Sinclair.

To overcome problems with streaking and durability in recycled plastic, Sinclair says Ford modified its production process to ensure the plastic bottles meet durability qualifications and essentially act as a virgin material, thus causing no reduction in quality.

Another reason to purchase the eco-friendly vehicle, says Sinclair, is that there is no added cost.

“It is actually cost-neutral or cost-saving compared to the virgin plastic, which is harder to come by.”

Along with recycled plastic, engineers are also working on several exciting bio-based projects that include the use of soy foam in seats. Other naturally occurring materials like hemp, wheat and coconut-based products are also the focus of research and development efforts at Ford. 

“Ford is always looking for new and different things to do to that will help enhance our sustainability blueprint,” says Sinclair. “In order for us to drive change, we must maintain our holistic plan that spans the economic, environmental and cultural dimensions of sustainability.”

Sinclair’s commitment to a more eco-friendly planet does not end when she leaves the office.  As a mom, she also helps her five and two-year-old children recycle at home.

“I am able to incorporate some of the recycling tactics I work on at Ford into what I teach my children about recycling in our home.”

With Ford’s interest in decreasing its carbon footprint and increasing its use of eco-friendly materials, Sinclair says she is optimistic about the future.

“At this rate, twenty or thirty years from now we can reduce our carbon foot print dramatically,” says Sinclair. “By using a lot of renewable and recycled products, we can make sure that we don’t have much of our product going into the scrap yard at the end of the vehicle’s life.”


GOTGL airs each weekend on News/Talk 760 WJR and around the state on the Michigan Talk Network.  Please follow us on Twitter.


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